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The Duplication Process,
commonly referred to as “burning”, is copying the contents of
one CD or DVD to another disc using a drive with write
capabilities. The PC or duplication equipment etches the data
onto a recordable CD or DVD disc with a laser small enough to be
integrated into a normal PC drive bay. CD and DVD burners and
media have been a runaway success due to their portability,
convenience, and economy. This method is best for producing
limited quantities of copies–more than one, but less than a
large commercial run. DVD burners can be either PCs with
multiple burners or dedicated duplication machines also
called "duplication
towers”.
Duplication of VHS

VHS Duplication Centre
The
Duplication Process
of
VHS is made in real time. A master plays and the required
quantities of VCRs are recording simultaneously. Each VHS cassette
is carefully verified to ensure
that video and sound are properly recorded. Video tapes have a
recording capacity time between 5 to 180 minutes in SP mode.
Replication of DVD / CD

The above
pictures are used only for illustration purposes. They are not
the actual premises
The Manufacturing Process
consists of
replicating or “cloning” the original master. First, a “Glass
Master” is created from the original (DVD-R / CD-R / DLT). Then
a set of moulds, or “Stampers,” are made from the master.
Stampers act as a blueprint for the replication process; they
are mounted into an injection-mould machine, where a replica of
the
mould
is created in the form of a 120-mm plastic disc. The formed disc
is then coated with a micro-thin reflective layer of aluminium.
Finally, the disc is coated again with a protective lacquer that is
first spun onto the disc, and then hardened by ultraviolet
light.
Because replication is complicated, it
is typically
considered only for large runs of at least 1,000 copies. At
those volumes, replication produces the lowest per-disk cost and
offers the highest possible readability levels. In fact, all
commercially distributed entertainment and software CDs and DVDs
are produced using replication.
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